Release date:

2025-11-07

The core technologies of injection molding machines are centered around four key dimensions: power, control, structure, and process—factors that directly determine the equipment’s precision, efficiency, and adaptability. ### I. Power System Technology **Hydraulic Drive Technology:** Servo-variable pump hydraulic systems are now the industry standard, offering precise flow control to minimize energy consumption. These systems deliver clamping forces ranging from 100 to 60,000 kN, making them suitable for producing plastic parts of varying sizes. **All-Electric Drive Technology:** At the heart of this technology is a high-precision servo motor paired with a ball screw mechanism, achieving injection accuracy as fine as ±0.005 mm. This system consumes 30%–50% less energy compared to traditional hydraulic machines, ideal for manufacturing high-end, precision plastic components. **Hybrid Drive Technology:** Combining the strengths of both hydraulic and electric systems, hybrid drives deliver exceptional performance by balancing high clamping force capabilities with ultra-high injection precision, perfectly suited for handling complex production scenarios. ### II. Intelligent Control System Technology **Core Control Unit:** Integrated control systems based on PLCs or industrial PCs enable multi-axis synchronous control, delivering response times as fast as milliseconds. **Smart Algorithm Applications:** Advanced algorithms, including adaptive control and machine learning techniques, automatically optimize process parameters in real-time, significantly reducing product defects and improving overall yield. **Digital Connectivity Technology:** Equipped with IoT modules, these systems facilitate real-time data collection from production lines, enabling remote monitoring, predictive fault detection, and streamlined remote maintenance operations. ### III. Structural Design and Key Component Technologies **Clamping Mechanism Technology:** Optimized designs include both two-platen and three-platen configurations. Large-scale machines feature extra-large templates and high-strength tie bars to ensure stable clamping performance, while advanced quick-change mold systems reduce mold changeover time to within 5 minutes. **Injection Mechanism Technology:** Precision-engineered screws and barrels cater to diverse material properties, ensuring optimal performance across different plastics. High-speed injection technology (with injection speeds exceeding 300 mm/s) enables the efficient molding of thin-walled components. **Key Component Manufacturing:** Core components such as high-precision ball screws, linear guides, and servo motors play a critical role in determining the equipment’s operational accuracy and long-term durability. ### IV. Process Adaptation and Material Compatibility Technologies **Multi-Material Injection Technology:** Supports advanced processes like dual-color, multi-color, and co-injection, meeting the demands of composite materials and functional plastics. **Specialized Process Optimization:** Tailored injection processes have been developed specifically for biodegradable materials, recycled plastics, and high-temperature engineering plastics, addressing challenges such as poor material flow and difficult molding conditions. **Precision Molding Technologies:** Cutting-edge techniques like micro-injection and ultra-thin-wall injection are employed to produce highly accurate, miniature plastic parts—critical for industries such as 3C electronics and medical devices—with tolerances maintained within 0.01 mm.