What is a high-speed machine?
Release date:
2025-11-07
High-speed injection molding machines are a specialized type of injection machine, characterized primarily by their exceptionally high injection speeds, making them ideal for rapidly producing thin-walled, miniature, or highly precise plastic parts. ### I. Core Definition and Key Features **Core Metrics:** - Injection speed typically exceeds 300 mm/s (with some advanced models reaching over 1,000 mm/s), - Injection acceleration is ≥1,000 mm/s²—significantly higher than standard injection machines (usually ≤200 mm/s). **Core Functionality:** By delivering molten material at ultra-fast rates, these machines effectively address the challenges associated with thin-walled components (wall thickness ≤1 mm), where rapid cooling and short flow distances can lead to issues like insufficient filling or sink marks. This ensures flawless part quality while maintaining production efficiency. ### II. Core Technological Support **Power System:** Most high-speed machines rely on fully electric or servo-hydraulic drives, paired with highly responsive servo motors and precision ball screws to ensure stable, high-speed operation. **Injection Mechanism:** Optimized screw and barrel designs minimize melt flow resistance, while short-stroke injection cylinders enhance responsiveness. Some models even feature dual-injection cylinder configurations to further boost power and performance. **Control System:** Advanced closed-loop control technology enables millisecond-level adjustments of both injection speed and pressure, preventing melt fracture during high-speed filling processes. ### III. Typical Application Scenarios **3C Industry:** Thin-walled, precision plastic components such as mobile phone casings, charger housings, and earphone accessories. **Packaging Industry:** Mass-produced, high-speed manufacturing of items like disposable cutlery, beverage bottle caps, and lightweight packaging containers. **Medical Industry:** High-precision medical devices, including miniature medical components and thin-walled syringe assemblies.
High-speed machines are a specialized type of injection molding machine, characterized primarily by their exceptionally high injection rates, making them perfectly suited for the rapid production of thin-walled, miniature, or highly precise plastic components.
I. Core Definition and Key Characteristics
Key metrics: Injection speed typically ≥300 mm/s (with some high-end models exceeding 1,000 mm/s), and injection acceleration ≥1,000 mm/s²—significantly higher than standard injection molding machines (typically ≤200 mm/s).
Core Function: By utilizing an extremely rapid melt-filling speed, this solution addresses the issue of fast melt cooling and short flow distances when molding thin-walled plastic parts (wall thickness ≤ 1mm), thereby preventing defects such as material shortages and sink marks.
2. Core Technology Support
Power System: Typically features fully electric or servo-hydraulic drives, paired with high-response servo motors and precision ball screws to ensure stable high-speed operation.
Injection mechanism: Optimized screw and barrel design reduces melt flow resistance; a short-stroke injection cylinder enhances response speed, while some models feature a dual-cylinder structure for increased power.
Control System: High-precision closed-loop control technology enables millisecond-level adjustments of injection speed and pressure, preventing melt fracture during high-speed filling.
3. Typical Application Scenarios
3C Industry: Thin-walled, precision plastic components such as phone cases, charger housings, and headphone accessories.
Packaging industry: High-volume, rapid production of disposable tableware, beverage bottle caps, thin-walled packaging containers, and more.
Medical Industry: High-precision plastic components such as miniature medical accessories and thin-walled syringe assemblies.
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